Mechanical & Plant Maintenance Services - CR Asia Group

Our investment in training, equipment and SMART systems combined with our focus on safety and rigorous planning, preparation and execution of work underpins our track record as a leading provider of mechanical & plant maintenance services. The knowledge and experience gained from each job is channelled into the next generation of solutions.

We currently manage one of the largest refinery plant maintenance contracts with over 1,500 employees performing a variety of activities including all static and rotating equipment, industrial cleaning, insulation, valve maintenance, NDT, fabrication and scaffolding services. We have specialized workflow management systems to assist us in the complex task of scheduling and managing up to 400 individual work orders a day and have a dedicated workforce of experienced maintenance professionals to ensure we deliver all activities safely and efficiently.

Our workflow management systems bring improved transparency of where resources can be shared, allow us to track compliance with operational and contractual KPIs and assist us in delivering significant productivity gains for our customers.

Mechanical & Plant Maintenance Services

RELATED SERVICES

Mechanical Engineering Our mechanical services cater to projects of all sizes and we are one of the few who can deliver simultaneous shutdowns in multiple countries. We deliver your projects safely, on time and on budget through our multi-disciplinary approach and boost our in-house capabilities through a number of strategic alliances
Total Heat Exchanger Maintenance Services We have substantial experience of planning, managing and executing all aspects of heat exchanger maintenance both onshore and offshore. We perform projects of all sizes, have the largest bundle pullers in the region and use automated technology to clean bundles inside and out to IRIS standards
Offshore Projects & Maintenance We provide the same maintenance activities offshore as we do onshore. In addition, we also offer a full range of fabrication and installation services. With our investment in the latest technology, along with our multi-skilled specialists, we can meet and exceed the rising demands of the offshore Oil & Gas market
Scaffolding Services From pre-planning, through execution and dismantling, we ensure a comprehensive access solution that is scalable for any project. We devote a great deal of time to the pre-planning phase to ensure our scaffolding materials meet the safety and quality requirements and considers all of the trades that will be impacted by the construction
Bolting, Flange Management & Machining We provide safe, effective and efficient bolting, flange management and onsite machining solutions to prevent leaks in flanged assemblies. Our Joint Integrity Management teams inspect, maintain and record all bolted joints to assure you they are appropriately designed, specified, and tightened to ensure zero leaks.
Online Leak Sealing Available 24/7 to stop your leak (usually within 72 hours) without impacting production with our comprehensive online leak sealing service. Our emergency response teams quickly assess the situation, design, fabricate and install the appropriate solution online to arrest the leak while you continue to operate normally.
Cold Cutting We have extensive experience performing precise and controlled cuts, using a variety of methods, at all stages of the project. Working as one team to ensure optimal safety, quality and schedule efficiency, we support you with detailed planning, coordination and execution for various cold cutting scopes
Column & Tower Internals We provide the full range of services related to column and tower projects including removal of internals, cleaning, installation of new or refurbished internals, column inspections, column modifications, and complete project management. From inspection to installation we deliver optimal safety, quality and schedule efficiency
Flare Maintenance Providing complete flare system maintenance including inspection, cleaning, repairs, installation, dismantling, flare tip replacements, guy wire tensioning, and complete project management. Using the latest equipment and multi-skilled technicians in a ‘blind to blind’ turnkey approach, we minimise downtime and maximise returns
Insulation Services We provide safe, reliable, and high-quality insulation services that deliver significant returns. Our eco-friendly insulation products meet the toughest standards in the industry. We support you with detailed planning, coordination, and execution for any size of project and are available to respond quickly to any planned or unplanned event
Rotating Equipment Maintenance We keep your plant running for longer and avoid any unwanted downtime by managing the maintenance of your rotating equipment. We tailor our services to match the exact requirements of your situation and by combining our rotary expertise with our other specialist services, we can provide a one-stop-solution across the entire facility
Storage Tank Cleaning & Maintenance We provide comprehensive solutions for all your storage tank cleaning and maintenance requirements, whether it is for a small product tank or a large crude oil storage tank. Our teams take full responsibility from pre-job preparation and planning, through to set-up, cleaning, waste handling and reclamation, with options to match each individual scenario
Plant Maintenance Services We are vastly experienced at providing total plant maintenance services across the asset-intensive industries. We have the processes, systems, advanced equipment and trained specialists to cope with all types of planned maintenance (PM), corrective work, pit stops, shutdowns, minor upgrades, revamps and emergencies

CASE STUDY - Plant Maintenance

Shutdown Planning - CR Asia Group

Challenge

  • A refiner wanted to change their approach to plant maintenance and select a single umbrella contractor to improve safety, quality and productivity

Solutions

  • We developed a multi-skilled workforce from scratch, implemented a workflow management system to track performance and improved safety and quality through Incentive Programs

Outcomes

  • Total manpower levels reduced by 30% and productivity rose sharply on the back of deploying a multi-skilled workforce with access to advanced automated equipment

CASE STUDY - Mechanical Services

Shutdown Planning - CR Asia Group

Challenge

  • A refiner wanted to clean 359 heat exchangers to regain process efficiencies and, after work had started, added 40 more to the scope to make it 399 in total

Solutions

  • We pulled bundles, cleaned tube-side and shell-side to IRIS standard with multi-lance automated equipment and fully reinstated the heat exchangers

Outcomes

  • All exchangers passed leak and pressure tests first time, process efficiencies were reestablished and the plant started up with no heat exchanger issues

Over 25 Years of Innovative Solutions

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